Rebuilding a Quarry Tiled Floor in an old Rugby Pub

Pubs have been though a decline in the last ten years with one in five closing due to increased business rates and some believe the ban on smoking has had a part to play. My client saw this particular pub come up for sale in Newbold-on-Avon near Rugby and snapped it up with the intention of turning the lovely thatched Cottage back into a home. It needed a lot of work though and I was called into to sort out the floor which was a mixture of 6×6 inch and 9×9 inch Quarry tiles. The tiles were in a bit of a state and there were also large sections of concrete in 3 areas that had been painted red to blend in with the tiles.

Quarry Tiled Floor Thatched Cottage in Rugby Before Quarry Tiled Floor Thatched Cottage in Rugby Before

Rebuilding and Cleaning a Quarry Tiled Floor

The customer wanted the Quarry tiled floor restoring and extended throughout the floor which meant a substantial amount of work would be required to remove the concrete, rebuild the foundation and level with screed and then fit around 100 reclaimed tiles not to mention cleaning and sealing.

Quarry Tiled Floor Thatched Cottage in Rugby During Rebuild Quarry Tiled Floor Thatched Cottage in Rugby During Rebuild

The work was hard going at times, especially knocking out the concrete and adding the screed surface to the right level. Once that was done worked moved quickly on to laying the new tiles and grouting them in. Overall it took three days just to rebuild the floor alone.

Quarry Tiled Floor Thatched Cottage in Rugby During Rebuild Quarry Tiled Floor Thatched Cottage in Rugby During Rebuild

The customer did not what the Floor to look too different between the old and new so once the tiling was done the whole floor was treated with Tile Doctor Remove and Go to remove traces of red paint and glue. The solution was scrubbed in using a rotary machine fitted with a scrubbing pad and then rinsed off with water and then extracted using a wet vacuum.

This improved the look of the tiles but it also revealed some grout haze issues on the original tiles and after digging up the floor earlier I was aware no damp proof course had been installed which is not unusual in these older properties. To counter the grout haze and deal with any potential efflorescence issues I gave the whole floor an acid wash with Tile Doctor Grout Clean-up which was scrubbed in and then rinsed off with water and extracted with a the wet vacuum. The tiles need to be dry in order to be sealed so I left the floor for 24 hours with a number of industrial Air Movers in place to aid the drying process.

Sealing a Quarry Tiled Floor

Upon my return to the house I checked for any dampness that could have damaged the performance of the sealer, thankfully, the floor was dry and ready to seal, and so I proceeded to apply several coats of Tile Doctor Seal & Go Extra.

Seal & Go Extra is a fully breathable sealer that allows for effective moisture transmission, important where no damp proof course is installed. The sealer provides durable surface protection against dirt and stains, and is suitable for most kinds of internal, natural stone tiled floors, including Quarry, Victorian and Flagstone.

Quarry Tiled Floor Thatched Cottage in Rugby After Quarry Tiled Floor Thatched Cottage in Rugby After

The job took a week in total and as you can see from the photographs I successfully managed to restore the old tiles which with the addition of the cleaning and sealing have blended in well with the new tiles.
 
 
Source: Quarry Tile Cleaning and Restoration Service in Warwickshire

Restoring a Quarry Tiled Kitchen Floor Hidden under Lino in Cambridge

This job was for a lovely old lady in Cambridge, her kitchen floor had been covered with a wood effect Lino thirty years earlier and she felt it was time to have it removed and have the original Kitchen Quarry tiles underneath restored.

Kitchen Quarry Tiled Floor Covered with Lino Cambridge Kitchen Quarry Tiled Floor Covered with Lino Cambridge

The lino was good quality having stood the test of time however to ensure the lino didn’t sink into the grout lines the whole floor had been levelled with some sort of screed which would need to be carefully removed.

Kitchen Quarry Tiled Floor with Lino Removed Cambridge Kitchen Quarry Tiled Floor with Lino Removed Cambridge

Removing the Linoleum covering and cleaning the floor

My first task was to carefully scrape off as much of the linoleum covering as possible without damaging the floor beneath. I managed toe remove most of the screed by lightly chipping away with a chisel and hammer followed by a blade to scrape as much screed as possible off the tile and grout.

To deal with the remaining screed I used a strong dilution of Tile Doctor Grout Clean-up which is an acidic product and needs to be applied with care. It was scrubbed in using a rotary machine running on slow speed and fitted with a black scrubbing pad. To remove the soil I used our truck mounted hot water extraction machine which applies hot water under pressure with a special lance that simultaneously extracts the waste back to a tank on the van.

The last stage of cleaning was to apply a coat of Tile Doctor Oxy-Gel to remove any previous sealer that may still be present on the tile. As well as using the scrubbing machine I also used a stiff brush along the grout lines as well. Final step was another rinse with the truck mounted extraction machine before leaving the floor to dry off fully overnight.

Kitchen Quarry Tiled Floor Before Restoration Cambridge Kitchen Quarry Tiled Floor Before Restoration Cambridge

Sealing Kitchen Quarry Tiles

When I returned to the property I used a damp meter to test the floor, making sure that the surface was dry enough to commence sealing (as any excess solution can affect the performance of the sealer). My sealer of choice was Tile Doctor Seal & Go Extra, a topical sealer which works well on Quarry tiles restoring appearance and providing a nice finish along with durable protection. This particular sealer is also suitable for floors where damp maybe an issue and with an old floor like this installed before the invention of Damp Proof Membranes choosing the right sealer is very important to avoid issues with efflorescence.

Kitchen Quarry Tiled Floor After Restoration Cambridge Kitchen Quarry Tiled Floor After Restoration Cambridge

The floor was completely transformed and the client was extremely happy with the out come and even left the following lengthy testimonial on the Tile Doctor Feedback system which is always appreciated.

“Tom did excellent work on quite a tricky job. Our kitchen tiles are over sixty years old. Tom took up and disposed of our old kitchen Lino, removed the layers of concrete screed, then buffed, glossed and sealed the original tiles until they shone like new! The natural salts worked their way to the surface of the tiles just like Tom said would happen, and a fortnight later Tom returned to re-surface and re-gloss the tiles. The floor now looks great. Tom was very professional throughout and the work was no easy job to accomplish, so he has done a great job. We are very pleased with our kitchen floor, which now has a new lease of life. I would recommend the Tile Doctor if you need a floor restored at any time.
Miss Webber, Cambridge 02 August 2017”
 
 
Source: Quarry Tile Cleaning and Maintenance Service in Cambridgeshire

Removing efflorescence from old Quarry Tiles

This Quarry tiled floor in Milton Abbas, Dorset was over 200 years old and had suffered from various attempts at maintenance over the years. Built at a time before the invention of damp proof membranes there was evidence of efflorescence where damp had risen up through the floor and deposited salts on the tile surface leaving white staining.

Quarry Tiles Floor Before

Cleaning and Efflorescence removal

Tile Doctor Grout Clean-Up was applied to remove the Efflorescence, it’s an Acid based product more commonly used for the removal of grout from the tile surface but also just as handy for the removal of mineral deposits, rust stains as well as efflorescence; I should warn that you can’t leave the product on the tile surface for too long as being an Acid it can damage the tile so it needs to be washed off with clean water soon afterwards.

Once we had tackled the efflorescence problem we set about cleaning and neutralising the floor using a dilution of Tile Doctor Pro-Clean mixed 50/50 with NanoTech Ultra Clean which adds nano sized abrasive particles to the solution to make a more effective cleaner. We allowed this to dwell for a short while before agitating it with a rotary machine fitted with a black scrubbing pad working the solution into the floor. Once we were happy with floor it was washed down with a high pressure spinning tool which is a special floor cleaning machine. Once clean the dirty solution was removed using a Vet Vacuum and then left to dry.

Quarry Tiles Floor Cleaning Quarry Tiles Floor During

Sealing Quarry Tiles

When the floor was dry we applied Tile Doctor Seal and Go which is a specially formulated water-based blended sealer ideal for Quarry tiles that provides both a stain resistant surface seal with a durable low-sheen finish, six coats were required to completely seal the floor.

Quarry Tiles Floor During

I think you will agree the floor has been transformed and given a new lease of life.
 
 
Source: Quarry Tile Cleaning in Dorset