Full Restoration of Quarry Tiled Kitchen Floor Hidden under Screed in Mobberly

We were asked to take a look at restoring a Red and Black Quarry tiled kitchen floor that at some time in the past had been covered in a floor levelling screed. The house was in the old village of Mobberly on the East side of Cheshire and was undergoing significant renovation works. The compound was up to one inch thick in places and underneath the screen was a lovely red and black quarry tiled floor that was just about visible in the thinner parts of the screed. The owner was keen to understand if they could be restored.

After inspecting the floor, I offered to do a test clean and given the state of the floor decided to tackle it with a strong batch of tile doctor remove and go mixed 50/50 with Tile Doctor HBU Remover. This was applied to the floor, left to soak for ten minutes and then scrubbed in. The process was successful and demonstrated the screed could be removed and tiles cleaned and so we were booked into to do the job a couple of weeks later.

Red and Black Quarry Tiled Kitchen Floor Covered in Screed Test Clean in Mobberly

Cleaning a Quarry Tiled Floor Hidden Under Screed

On our return to the property I took a couple of photographs before we began removing the screed.

Red and Black Quarry Tiled Kitchen Floor Covered in Screed Before Cleaning in Mobberly Red and Black Quarry Tiled Kitchen Floor Covered in Screed Before Cleaning in Mobberly

I then setup about removing the screed starting with the application of a fresh batch of Tile Doctor Remove and Go mixed 50:50 with HBU Remover. HBU stands for Heavy Build-Up and therefore just the thing for this floor. The solution was applied to the floor and left to soak in for some time. This had the action of softening the floor levelling screed and we were able to remove it using a combination of wallpaper steamer and scrapers taking care not to scratch the quarry tiles. In some of the more stubborn areas the floor was covered in a plastic sheet and the solution left to sweat into the screed overnight to soften it further.

Red and Black Quarry Tiled Kitchen Floor Covered in Screed During Cleaning in Mobberly Red and Black Quarry Tiled Kitchen Floor Covered in Screed During Cleaning in Mobberly

When all the screed was removed we washed the tile and grout down with Tile Doctor Pro-Clean worked in with a rotary buffing machine fitted with a black scrubbing pad. This brought out the ingrained dirt which was rinsed away with water and then extracted off the floor using a wet vacuum.

With the screed removed it revealed a couple of areas where the floor tiles had become lose and would need rebuilding, both areas were near doorways so I suspect past home improvement work had cause the tiles to lift.

Red and Black Quarry Tiled Kitchen Floor Showing Damaged Tile Section in Mobberly Red and Black Quarry Tiled Kitchen Floor Showing Damaged Tile Section in Mobberly

We were able to re-use all of the tiles and after rebuilding the subfloor they were laid and grouted in.

Red and Black Quarry Tiled Kitchen Floor Showing Repaired Tile Section in Mobberly Red and Black Quarry Tiled Kitchen Floor Showing Repaired Tile Section in Mobberly

Sealing a Quarry Tiled Floor

With the floor now clean and lose tiles re-laid the next day we moved onto to the final job of sealing the Quarry tiles. First checking to ensure the floor was dry we then proceeded to apply three coats of Tile Doctor Colour Grow which is an impregnating sealer that leaves a matt effect and brings out the colour in the tile.

Red and Black Quarry Tiled Kitchen Floor After Cleaning and Sealing in Mobberly

It was a long job spread over quite a few days but it was well worth the effort. The costumer couldn’t believe the transformation that had taken place to the floor.

Red and Black Quarry Tiled Kitchen Floor After Cleaning and Sealing in Mobberly

 
 
Source: Quarry Tile Cleaning and Restoration in Mobberly, Cheshire

Old Quarry Tiled Farmhouse Kitchen Floor Rejuvenated in Devon

Rackenford is a tiny village in North Devon, with a population of approximately 400 people, and is surrounded by many farms as agriculture is the main source of employment in the area.

I recently visited one of the farmhouses in the area at the request of the property owner who needed help restoring an area of Victorian quarry tiles which were around one hundred and twenty years old. The floor had been extended with a new batch of tiles which ran into a later extension about ten years prior. Both areas were dirty and attracting grime and the older tiles had some heavy damage to some tiles and had lost the colour which was indicative of being covered by carpet for a long period and salts had dried in to the tiles, damaging them and creating an orange peel type of surface.

In the past, the floor had been sealed with a topical sealer i.e. one that sits on top of the tile rather than being absorbed into it. In most areas, the sealer had long since worn off but in a few areas that it remained it had been scratched by the chairs near the large inglenook fire at one end of the room.

The customer was looking to clean and re-seal the whole floor to try to improve the look of the damaged tiles but also to make the floor easier to keep clean and maintain and were hoping that the divide between old and new tiles was less striking.

Old Quarry Tiled Farmhouse Floor Rackenford Before Cleaning

Cleaning a Dirty Quarry Tiled Kitchen Floor

When it comes to cleaning natural stone tiles, our go-to cleaning product is Tile Doctor Pro Clean. Pro Clean is a multi-purpose, high alkaline cleaner that serves to both strip away any old and ineffectual sealer, and clean heavily soiled stone. The product is suitable for use on all types of natural stone and tiled floors.

I mixed a strong dilution of Pro Clean and water before spreading it liberally across the whole floor. I then left it to dwell for roughly 10 minutes before proceeding to agitate it with a scrubbing brush fitted to a heavy rotary machine. This helped to eradicate the soil build-up. Any resulting cleaning slurry was promptly removed using a wet vacuum, before the floor was left to dry completely overnight.

Sealing a Quarry Tiled Kitchen Floor

Returning to the property the next day, I immediately ran some damp tests to see if there was any excess moisture present on the floor. Knowing that this was an old property, I expected that there would be no damp proof membrane installed and this would increase the chances of damp issues.

Thankfully, the floor proved to be completely dry and I was able to seal the floor using eight coats of Tile Doctor Seal and Go. Seal and Go is a water-based acrylic polymer sealer that provides both a stain resistant surface seal and a durable, aesthetically pleasing low-sheen finish that helped to return the natural reddish colours to the Quarry tiles. Although the top layer of the damaged tiles had been lost the colour had returned and were now looking much healthier.

With a fresh seal in place, the floor will now be much easier to clean and maintain. The customer was really pleased with the outcome of the restoration, which you can see in the photos below. Another satisfied customer!

Old Quarry Tiled Farmhouse Floor Rackenford After Cleaning

Although nothing can really replicate a hundred years of patina, the difference between the old and new tiles was reduced with a good clean and a consistent finish throughout. Certainly, the customer was happy and left the following feedback:

We are very pleased with this refurbishment of old quarry tiles, which have regained colour and texture. The overall slight gloss added to both these and the newer tiles next to them makes a huge difference to the whole picture. The cleaning and maintenance guide is also very useful. The bill was also very reasonable for two intensive days work – many thanks

Old Quarry Tiled Farmhouse Floor Rackenford After Cleaning Panorama

 
 
Source: Quarry Tile Cleaning and Restoration in Devon

Quarry Tiled Floor Restored in Shop to Flat Conversion in Oxford

This ground floor flat in the City of Oxford had been converted from a shop which as you can imagine, was quite complex. One significant element involved in the conversation was the restoration of an old Quarry tiled floor which ran through the main hallway and had for many years been covered in a commercial linoleum covering.

When the linoleum covering was removed, the sheer amount of glue which had been used to affix it had completely ruined the appearance and condition of the Quarry tiles. There was also a lot of concrete in the bathroom, and our client was keen to have this removed in the hope that the tiles beneath were salvageable.

Quarry Tiled Floor Oxford Before Restoration Quarry Tiled Floor Oxford Before Restoration

Removing Concrete and Glue Stains from a Quarry Tiled Floor

My first task at the property was to deal with the adhesive. I covered the entire floor area with Tile Doctor Remove and Go and then covered it with a plastic sheet and leaving it to soak into the glue and break it down overnight. Remove and Go is powerful stripper with a long-dwell time, formulated to break down adhesives and paint stains, amongst other coatings.

I returned the next day and, removing the plastic sheeting, I scrubbed the floor with a carbon brush attached to a rotary floor scrubber to remove the huge glue deposits. I worked in sections, rinsing each area of the floor with water after it had been scrubbed. Once I had finished the entire floor there was still some glue remaining, so I covered it again with a solution of Remove and Go combined with Tile Doctor HBU Nanotech, which utilises nano-sized particles to get underneath tough stains, dissolve them, and lift them out. I left this solution on the floor for about two hours to dwell and scrubbed it again.

During the next day of work, I used a very coarse 100 grit diamond burnishing pad to manually grind away the remaining stubborn bits of glue. Paying attention to the bathroom, I used a 50-grit coarse milling pad followed up with a 100-grit diamond burnishing pad to do the same to the area of concrete.

The next part of the process was to use Tile Doctor Grout Clean Up to acid wash the floor. This was successful in removing the last bits of cement and the remaining residue of the glue. To complete the cleaning process, I then rinsed the floor with plenty of water and vacuumed up any soiled solution.

Sealing a Quarry Tiled Floor

I opted to leave the floor alone for a couple of days to fully dry off so that it could be sealed upon my return. This is crucial as any moisture or damp issues can damage the performance of the sealer and expose the floor to further ingrained dirt and staining.

To seal the floor, I used Tile Doctor Colour Grow. This is an impregnating sealer that also enhances the natural reddish shades in the Quarry. I applied two coats of the sealer, giving the floor the natural look matte finish the customer desired.

Quarry Tiled Floor Oxford After Restoration Quarry Tiled Floor Oxford After Restoration

The customer was very impressed with the results of this thorough restoration. She even left the following feedback:

“I cannot recommend this service enough. The Oxford Tile Doctor (Barry) was a superstar: he cleaned up the tiles in my hallway, which were covered in a very thick layer of glue, and removed concrete from the tiles. They now look superb and I’m really happy with the outcome. Barry was always on time, considerate, and kept me up to date. The quote for the job was exactly right. I would not hesitate to recommend him.”
 
 
Source: Quarry Tile Cleaning and Restoration in Oxfordshire

Restoring old Church Steps in Gloucestershire

Tewkesbury, the town and civil parish in Gloucestershire, is famous for the Tewkesbury Abbey, a Norman abbey church dating back to the 7th century so it has a lot of history and some very old buildings. Although not one of the oldest buildings in the town I was recently called to a small church in Tewksbury to restore the Quarry tiled entrance way dating back to the 1850s. The tiles had become very heavily ingrained with pigeon droppings, paint, cement, and general dirt over the years – and they were well past due for some professional attention.

Old Quarry Tiled Church Steps Before Cleaning Tewkesbury

Deep Cleaning Dirty Quarry Tiled Steps

My first job was to scrape away all the excess pigeon droppings and paint that could be removed by hand. Once the floor was clear, I was able to cover it with a strong solution of two of our cleaning products: Tile Doctor Remove and Go and Tile Doctor NanoTech HBU. While the cleaners are similarly powerful, they serve slightly different purposes.

Remove and Go is specially designed to strip away any old sealers, synthetic finishes, adhesives, cements, and paints. It also helps to draw old ingrained stains and remove heavy grease build-up. NanoTech HBU on the other hand is a penetrating cleaner designed to work where other cleaners won’t. It does this by utilizing nano-sized particles to reach underneath tough stains, dissolve them, and lift them out. Both products are suitable for use on polished and unpolished natural stone, including Limestone, Marble, Slate, Travertine and, of course, Quarry.

The cleaning solution was left to dwell for 45 minutes and then scrubbed into the tiles using a black pad fitted to a buffing machine. I then repeated this process with the same products to clean the grout lines. When I was happy with the overall cleanliness of the tiles, I spot cleaned some particularly stubborn stains using a steam cleaner in combination with a handheld scraper and some more NanoTech HBU.

Old Quarry Tiled Church Steps During Cleaning Tewkesbury

Sealing a Quarry Tiled Entrance Way

After finishing the cleaning process, I left the tiles to dry for two days. The tiles needed a good amount of time to dry completely because the old tiles don’t have the reasonably modern benefit of a damp-proof membrane.

Upon my return to the church I checked for any damp issues, and when satisfied that there weren’t any to deal with, I proceeded to seal the tiles using four coats of Tile Doctor Colour Grow. This is an impregnating sealer that enhances the natural colours in the Quarry tiles and provides the natural look, matte finish that the proprietor of the church had requested.

As you can see from the photo below, the result of the restoration was transformational. Needless to say, the parishioners will be very happy with the rejuvenated entrance way and, thanks to a highly durable sealant, the steps will be protected for the long term.

Old Quarry Tiled Church Steps During Cleaning Tewkesbury

 
 
Source: Tile and Grout Cleaning and Restoration in Gloucestershire

Neglected Victorian Quarry Tiles Transformed

We were asked to restore this Original Victorian Quarry tiled floor following a major refurbishment of a Grade 1 listed mansion in Pangbourne, Berkshire. The tiles has seen many years of neglect and as you can see from the photo below it was not given much thought or care by the builders and decorators who had been working on the property.

Neglected Victorian Quarry Tiles

Cleaning Victorian Quarry Tiles

We set about stripping and cleaning the floor of all the paint and dirt that had been left to accumulate on its surface over the years starting with a strong dilution of Tile Doctor Pro-Clean worked into the Quarry tiles using a rotary machine fitted with a black scrubbing pad. This was removed using a wet and dry vacuum and followed by hours of detailed cleaning using Tile Doctor Remove and Go mixed 50/50 with NanoTech Ultra Clean which adds Nano sized abrasive particles to the solution to make a more effective coatings remover. We allowed this to dwell for a short while before agitating it with a rotary machine again fitted with a black scrubbing pad working the solution into the floor, this treatment tackled the stubborn paint and all sorts of other residues. Once we were happy with floor it was given a good rinse down with clean water and then left to dry.

Refurbished Victorian Quarry Tiles

Sealing Quarry Tiles

Once the Quarry Tiles were dry we set about sealing them, a low sheen finish was required so four coats of Tile Doctor Seal and Go were applied, it’s a water based sealer that will protect the surface going forward. The Main contractor could not believe we managed to get the floor looking pristine and back to its original condition.
 
 
Source: Transforming a neglected Victorian Quarry Tiled floor in Berkshire