Restoring Victorian Quarry Tiles in Nether Edge, Sheffield

We were called to this beautiful Victorian house in Nether Edge, Sheffield. The house sits on a tree lined street full of big Victorian homes and dates back to 1898. The current owners were keen to preserve the properties old charm and character and had made quite a few improvements sympathetic to the age of the property. They had begun by removing some tasteless ceramic tiles that had been installed sometime in the 1990’s and were shocked when the original quarry tiled floor was uncovered buried beneath two layers of tile adhesive and a layer of bitumen! They gave us a call and asked us to come and have a look and see if we could restore the floor.

Quarry Tiled Floor Sheffield Before Restoration

I went to the property and as they had described the floor was in need of some help.
After several test cleans we came to the conclusion that all the damage was repairable, and the floor was able to be rescued. I offered them a quote to complete this restoration work which they gladly accepted. Due to the nature of the work involved the job would take four days to complete.

Quarry Tiled Floor Sheffield Before Restoration

The client was also having their kitchen re fitted, so we discussed that we could use some of the original tiles that were going to be covered by a new island by lifting them up and storing them until we needed them to patch the holes up and replace the cracked tiles. The owners also managed to source some reclaimed tiles which were also a perfect match.

Quarry Tiled Floor Sheffield Before Restoration

Cleaning and Restoring a Quarry Tiled Kitchen Floor

We began by removing the old adhesives and bitumen with a combination of Tile Doctor Grout Clean-up with Pro-Clean and assisted with steam, a heat gun and good old-fashioned elbow grease. It was painstaking work but after 2 days we had uncovered the floor.

Quarry Tiled Floor Sheffield During Restoration Day 2 During Steam Cleaning

There were areas of damage, areas with no tiles, patches of loose tiles and areas where tiles had never been, like the two doorways which weren’t original, so tiles were never placed there. We used the rescued tiles and the reclaimed tiles to repair these areas, once the tiles were in you wouldn’t have known any damage had existed. There were many areas of missing grout, so we installed new grout and gave the floor one last wash. As you can see from all the pictures there was a lot to do.

Quarry Tiled Floor Sheffield During Restoration Day 3 Removing More Damaged Tiles

Sealing a Quarry Tiled Kitchen Floor

Once the floor had dried completely we returned to seal the floor, we applied one coat of Tile Doctor Colour Grow, a colour enhancing impregnating sealer which we left to soak in and cure. Then we applied 5 coats of a satin breathable sealer Tile Doctor Seal & Go Extra leaving the floor with a beautiful natural finish.

Quarry Tiled Floor Sheffield During Restoration Day 4 Applying Seal and Go

It was a long job that took four days to completed but the transformation we achieved was well worth the effort. Our clients certainly thought so and were over the moon that an original and unknown part of their house was now restored back to its’ former glory and will hopefully last another 120 years. They even left the following comment on the Tile Doctor feedback system.

”We found a layer of quarry tiles under our kitchen floor – covered in bitumen and tile adhesive. After four days of cleaning, patching gaps & replacing cracked quarry tiles we have a shiny, characterful and ‘new Victorian floor!”

Quarry Tiled Floor Sheffield After Restoration

 

Source: Quarry Tile Cleaning and Renovation Service in Sheffield, Yorkshire

Rebuilding a Quarry Tiled Floor in an old Rugby Pub

Pubs have been though a decline in the last ten years with one in five closing due to increased business rates and some believe the ban on smoking has had a part to play. My client saw this particular pub come up for sale in Newbold-on-Avon near Rugby and snapped it up with the intention of turning the lovely thatched Cottage back into a home. It needed a lot of work though and I was called into to sort out the floor which was a mixture of 6×6 inch and 9×9 inch Quarry tiles. The tiles were in a bit of a state and there were also large sections of concrete in 3 areas that had been painted red to blend in with the tiles.

Quarry Tiled Floor Thatched Cottage in Rugby Before Quarry Tiled Floor Thatched Cottage in Rugby Before

Rebuilding and Cleaning a Quarry Tiled Floor

The customer wanted the Quarry tiled floor restoring and extended throughout the floor which meant a substantial amount of work would be required to remove the concrete, rebuild the foundation and level with screed and then fit around 100 reclaimed tiles not to mention cleaning and sealing.

Quarry Tiled Floor Thatched Cottage in Rugby During Rebuild Quarry Tiled Floor Thatched Cottage in Rugby During Rebuild

The work was hard going at times, especially knocking out the concrete and adding the screed surface to the right level. Once that was done worked moved quickly on to laying the new tiles and grouting them in. Overall it took three days just to rebuild the floor alone.

Quarry Tiled Floor Thatched Cottage in Rugby During Rebuild Quarry Tiled Floor Thatched Cottage in Rugby During Rebuild

The customer did not what the Floor to look too different between the old and new so once the tiling was done the whole floor was treated with Tile Doctor Remove and Go to remove traces of red paint and glue. The solution was scrubbed in using a rotary machine fitted with a scrubbing pad and then rinsed off with water and then extracted using a wet vacuum.

This improved the look of the tiles but it also revealed some grout haze issues on the original tiles and after digging up the floor earlier I was aware no damp proof course had been installed which is not unusual in these older properties. To counter the grout haze and deal with any potential efflorescence issues I gave the whole floor an acid wash with Tile Doctor Grout Clean-up which was scrubbed in and then rinsed off with water and extracted with a the wet vacuum. The tiles need to be dry in order to be sealed so I left the floor for 24 hours with a number of industrial Air Movers in place to aid the drying process.

Sealing a Quarry Tiled Floor

Upon my return to the house I checked for any dampness that could have damaged the performance of the sealer, thankfully, the floor was dry and ready to seal, and so I proceeded to apply several coats of Tile Doctor Seal & Go Extra.

Seal & Go Extra is a fully breathable sealer that allows for effective moisture transmission, important where no damp proof course is installed. The sealer provides durable surface protection against dirt and stains, and is suitable for most kinds of internal, natural stone tiled floors, including Quarry, Victorian and Flagstone.

Quarry Tiled Floor Thatched Cottage in Rugby After Quarry Tiled Floor Thatched Cottage in Rugby After

The job took a week in total and as you can see from the photographs I successfully managed to restore the old tiles which with the addition of the cleaning and sealing have blended in well with the new tiles.
 
 
Source: Quarry Tile Cleaning and Restoration Service in Warwickshire