Restorative Cleaning of Edwardian Quarry Tiles in Leicestershire

Details below of a restorative clean and seal we completed of an Edwardian Quarry Tiled Floor and Edwardian Geometric Floor at a house in the town of Market Harborough, Leicestershire. Market Harborough is a very old town that dates back to Saxon times, as a result it has some very old buildings including the church that was built in the 1300’s.

Both floors had been hidden underneath carpets for many Years. They were exposed by our customer thirteen years ago, who had painstakingly removed the cement-based levelling screed from the Quarry Tiled Kitchen Floor.

Quarry Tiled Floor Before Restoration Market Harbourough Quarry Tiled Floor Before Restoration Market Harbourough

The floors were moisture damaged from years of inherent damp build-up and didn’t look their best with ingrained historic soiling and damage to the hall tiles.

We were asked to quote for a restorative cleaning, sealing and repairs by our customer. After inspecting the floor, we quoted for the work and advised how long it would take to complete. We also guided our customer where to purchase period reproduction tile replacements from. In this instance our customer purchased made to order tiles from world renowned tile manufacturer Craven Dunnill in Bridnorth, Shropshire.

Cleaning Edwardian Quarry Tiles

We carried out repairs first carefully removing the damaged tiles and fixing in place the replacements purchased by the customer. Some of the original tiles were also loose but in good physical condition so these were re-fixed in place and grouted in.

Quarry Tiled Floor During Restoration Market Harbourough Quarry Tiled Floor During Restoration Market Harbourough

Once the grout had set we started the cleaning process with the application of Tile Doctor Remove & Go ready to use heavy duty cleaning solution and coatings remover to the tiles. Working in small sections we allowed the product to soak into the tile for thirty minutes and then agitated the solution, with both an abrasive brush and a coarse 200 grit pad. This process quickly broke down the years of soiling and surface contamination. We extracted the resulting slurry and followed up with the application of Tile Doctor Acid Gel to treat inherent cement contamination and historic efflorescence salt staining. This was again worked into the tiles and the floor rinsed using low moisture methods.

We had arranged to seal the floor the next day, so air movers and a fan heater were left in place to help dry the floor overnight.

Sealing Edwardian Quarry Tiles

On the second day after confirming the tiles were dry we sealed the tiles with four coats of Tile Doctor Colour Grow which is a colour enhancing sealer that soaks into the pores of the tile protecting it from within. The floor was then buffed by hand to remove excess sealer and was ready for use within the hour. We advised the customer that whilst the floor could be walked on quite quickly, that the sealer would take up to 48 hours to fully cure.

Quarry Tiled Floor After Restoration Market Harbourough Quarry Tiled Floor After Restoration Market Harbourough

Before leaving we advised the customer that the sealer can be prematurely worn down by the use of strong cleaning products and so recommended the they use Tile Doctors pH Neutral Floor Cleaning concentrate. This should always be diluted correctly, and the water changed frequently, to avoid suspended soils from being deposited back onto the surface of the floor. If properly maintained, then the sealer should last a minimum of 5 years.
Source: Quarry Tile Cleaning and Sealing Service in Market-Harbourough, Leicestershire

Rebuilding a Quarry Tiled Floor in an old Rugby Pub

Pubs have been though a decline in the last ten years with one in five closing due to increased business rates and some believe the ban on smoking has had a part to play. My client saw this particular pub come up for sale in Newbold-on-Avon near Rugby and snapped it up with the intention of turning the lovely thatched Cottage back into a home. It needed a lot of work though and I was called into to sort out the floor which was a mixture of 6×6 inch and 9×9 inch Quarry tiles. The tiles were in a bit of a state and there were also large sections of concrete in 3 areas that had been painted red to blend in with the tiles.

Quarry Tiled Floor Thatched Cottage in Rugby Before Quarry Tiled Floor Thatched Cottage in Rugby Before

Rebuilding and Cleaning a Quarry Tiled Floor

The customer wanted the Quarry tiled floor restoring and extended throughout the floor which meant a substantial amount of work would be required to remove the concrete, rebuild the foundation and level with screed and then fit around 100 reclaimed tiles not to mention cleaning and sealing.

Quarry Tiled Floor Thatched Cottage in Rugby During Rebuild Quarry Tiled Floor Thatched Cottage in Rugby During Rebuild

The work was hard going at times, especially knocking out the concrete and adding the screed surface to the right level. Once that was done worked moved quickly on to laying the new tiles and grouting them in. Overall it took three days just to rebuild the floor alone.

Quarry Tiled Floor Thatched Cottage in Rugby During Rebuild Quarry Tiled Floor Thatched Cottage in Rugby During Rebuild

The customer did not what the Floor to look too different between the old and new so once the tiling was done the whole floor was treated with Tile Doctor Remove and Go to remove traces of red paint and glue. The solution was scrubbed in using a rotary machine fitted with a scrubbing pad and then rinsed off with water and then extracted using a wet vacuum.

This improved the look of the tiles but it also revealed some grout haze issues on the original tiles and after digging up the floor earlier I was aware no damp proof course had been installed which is not unusual in these older properties. To counter the grout haze and deal with any potential efflorescence issues I gave the whole floor an acid wash with Tile Doctor Grout Clean-up which was scrubbed in and then rinsed off with water and extracted with a the wet vacuum. The tiles need to be dry in order to be sealed so I left the floor for 24 hours with a number of industrial Air Movers in place to aid the drying process.

Sealing a Quarry Tiled Floor

Upon my return to the house I checked for any dampness that could have damaged the performance of the sealer, thankfully, the floor was dry and ready to seal, and so I proceeded to apply several coats of Tile Doctor Seal & Go Extra.

Seal & Go Extra is a fully breathable sealer that allows for effective moisture transmission, important where no damp proof course is installed. The sealer provides durable surface protection against dirt and stains, and is suitable for most kinds of internal, natural stone tiled floors, including Quarry, Victorian and Flagstone.

Quarry Tiled Floor Thatched Cottage in Rugby After Quarry Tiled Floor Thatched Cottage in Rugby After

The job took a week in total and as you can see from the photographs I successfully managed to restore the old tiles which with the addition of the cleaning and sealing have blended in well with the new tiles.
Source: Quarry Tile Cleaning and Restoration Service in Warwickshire