Replacing Tiles in a Period Quarry Tiled Floor Lancaster, Lancashire

The pictures below are taken from a property in Lancaster which had two areas of tiled flooring that needed work, one Quarry tiled and the other an original Victorian tiled hallway which was over 100 years old.

We often get called out to restore broken tiles, missing pieces and then do a clean and seal afterwards to make it all look as good as possible. Tile Doctor covers both areas and our aim is to restore a tiled floor to its best possible condition, ideally making it look new or at least as close to new as is feasible with an old floor.

Quarry Tiled Floor Lancaster Before Repair

Repairing a Quarry Tiled Floor in Lancaster

The focus of this article will be the renovation of the Quarry tiled floor which required a lot of tiling work due to cracked and missing tiling. This presents a problem as it can be difficult to find exact match replacements, especially when the floor has been down for some time. There are a few companies that specialise in reproduction Victorian tiles however Quarry tiles don’t have a dedicated store or website where we can get matching tiles. In this case the client had scoured the internet and hunted down replacements which came close to matching the original.

Quarry Tiled Floor Lancaster During Repair

The first step in repairing a tiled floor is to carefully remove any damaged tiles and, in this case, there were quite a few. The exposed area is the cleaned of old adhesive and grout and the subbase is made good where required. Next the replacement tiles are laid onto a base of new rapid set flexible floor adhesive, I prefer to use a flexible adhesive as it will allow for any further moment in the floor. Once the adhesive had set the tiles were grouted in and we then left floor to fully set overnight.

Deep Cleaning a Quarry Tiled Floor in Lancaster

I came back the next day with our cleaning equipment and products to get the floor clean which should help blend the new tile in with the original.

I started by applying a strong dilution of Tile Doctor Pro-Clean to the Quarry tiles and then scrubbed it in with a rotary floor machine fitted with a black scrubbing pad. Pro-Clean is a strong and effective alkaline cleaner which is safe to use on Tile and Stone and unlike acid wont damage the clay. The cleaning solution soon turned black with the dirt that had been released from the old Quarry Tiles, so I gave the floor a rinse with water and extracted the soil with a wet vacuum.

The last job was to give the tiles a light acid rinse using Tile Doctor Grout Clean-Up, this isn’t a strong acid like the brick acid you find in DIY stores so it’s safe to use on most surfaces if it isn’t left for too long. The Grout Clean-up removes any old grout and minerals such as efflorescent salts from the Quarry tiles and is then rinsed off with water and extracted with the wet vacuum. The other advantage of giving the floor an acid rinse is it counters the alkaline cleaning products used earlier effectively neutralising the pH level of the tiles. Lastly the acid slightly etches the clay tile ensuring a much stronger bond with the sealer.

Sealing a Quarry Tiled Floor in Lancaster

The Quarry tiled floor was then sealed with Tile Doctor Colour Grow which is a matt sealer that impregnates the pores of the clay enhancing colour in the process and effectively adding protection to the tile from within.

Quarry Tiled Floor Lancaster After Repair

The quarry tiled floor looked much cleaner and fresher following the work, the cracked tiles were gone, and our customer was pleased with transformation we had managed to achieve.

 

Source: Quarry Tile Repair and Restorative Cleaning Service in Lancaster, Lancashire

Restoring 100 Year Old Quarry Tiles in Great Witley, Worcestershire

It is lovely when we get called out to properties with an interesting history. This delightful property in the pretty Malvern Hills village of Great Witley dates to the 1800’s and was once used as children’s home. The property has since been renovated and turned into a residential property. During the renovation works the new owners were delighted to peel back the carpet on the large entrance hallway and dining room to reveal an original quarry tiled floor believed to be well over 100 years old.

The floor however was in quite a bad state after years of being covered with various carpets over the years and was ingrained with layers of dirt and varnish. The owners were unsure if the floor could be repaired and restored and after finding Tile Doctor on-line they arranged for me to pop over and survey the floor.

Period Quarry Tiled Floor Before Restoration Great Witley Period Quarry Tiled Floor Before Restoration Great Witley

On the day of the inspection I could see that this would take some work to bring the floor back and over 20 tiles would need replacing due to salt damage or broken tiles some of which had completely perished. There was also layers and layers of white paint over many tiles from previous decoration work to deal with. Even in such a state I was still very confident that with the combination of my own abilities, the right tools and Tile Doctor products that the floor could be restored. We discussed a price for the work which was accepted and scheduled a convenient date for me to pop round and restore the floor.

Cleaning and Repairing a Quarry Tiled Hallway Floor

My first job was to remove all the damaged tiles, being careful not to damage any good tiles. I then repaired the substrate and prepared the area for the replacement tiles which were all slightly larger so needed cutting with an electric wet saw.

Period Quarry Tiled Floor During Restoration Great Witley Period Quarry Tiled Floor During Restoration Great Witley

This work took up much of the first day and on the second day the new tiles were laid using a flexible fast setting adhesive. The area was then grouted and left overnight before starting the cleaning process.

The following day the entire floor was sprayed with a dilution of Tile Doctor Remove and Go which was then left to dwell and soak into the tiles before being scrubbed in with a rotary floor machine fitted with a black scrubbing pad. Difficult areas such as the paint splashes were covered with a sheet of plastic, so the solution wouldn’t dry out and left until the paint became easier to scrape away.

Period Quarry Tiled Floor During Restoration Great Witley Period Quarry Tiled Floor During Restoration Great Witley

The floor was then rinsed with water which was the soil extracted using a wet vacuum. More work was needed to release the layers or ingrained dirt, so this was followed by scrubbing the floor with Tile Doctor Pro-Clean and then more rinsing and extracting.

Last step of the cleaning process was to treat the floor to an acid rinse using Tile Doctor Acid Gel. This was also scrubbed in with a rotary cleaner before being rinsed off with water and the slurry removed using the wet vacuum. The acid rinse will counter any mineral salts in the floor and reduce the chance of efflorescence occurring as the floor dries out.

Once I was happy with the floor I left it to dry overnight, the floor was already looking significantly better.

Sealing a Quarry Tiled Hallway Floor

I returned on the fourth day to compete the restoration by applying a sealer, checking first that the floor had dried with a moisture meter. Once I was happy the Quarry tiled floor was sealed with five coats of Tile Doctor Seal and Go Extra which made the natural colours of the tile shine through without looking too glossy. This product is also fully breathable which is an important factor for these old floors where no damp proof membrane is present, and moisture needs to be able to pass through the tile unimpeded.

Period Quarry Tiled Floor After Restoration Great Witley Period Quarry Tiled Floor After Restoration Great Witley

The deep cleaning and sealing process ensured the new replacement tiles blended in well with the original tiles and the whole floor was transformed back to its former glory. The client was over the moon with the results and surprised at what we had been able to achieve!

 

Source: Quarry Tile Cleaning and Restoration Service in Great Witley, Worcestershire