Worst Grout Haze Removed From Quarry Tiled Patio

This customer based in New Cross South East London had a significant problem with their patio. Their home is a period Victorian property so when choosing a stone for the patio, they bought reclaimed quarry tiles to marry up with the period of the house, and proceeded with their DIY project. Unfortunately they were not aware that quarry tiles are porous until sealed, and grout left on the tile and not wiped off immediately, will leave a grout haze or in this case stick to the tile altogether.

I inspected the tiles and confirmed this was the worst case of grout haze I had ever seen; un-deterred I proceeded to carry out a test clean (you can see this reflected in the video above) and this demonstrated successfully that the tiles could be restored.

Cleaning Patio Quarry Tiles

Satisfied with the results of the test clean I proceeded to clean the rest of the floor. For this I used Tile doctor Grout Clean-Up which contains concentrated acid and is designed to penetrate below the surface to remove grout smears; this was diluted 1 to 1 with water which is a very strong mix. I sprayed the solution onto the tiles, working 1sqm at a time, leaving it to dwell on the tiles for a few minutes before scrubbing the tiles by hand with a rough pan cleaner. I then rinsed the area off with water and used my wet vac to remove the soiled solution. The strong mix had the desired effect on the Quarry tiles but it was necessary to go over the area again after spotting some of the worse stains the first application had missed. Happy with the result, I carried out this process across the rest of the patio, working 1 sqm at a time.

Sealing Kitchen Quarry Tiles

When I was finished the customer was very happy with the result, and now had a patio they could use. The customer was keen to carry on with their DIY project, and wanted to seal the patio themselves, so I advised them to use Tile Doctor Colour Grow, which is a colour intensifier and impregnated sealer; this will both protect and enhance the reclaimed quarry tile into the future.
 
 
Source: Removal of grout haze from reclaimed Quarry Tiles on a Patio

Cleaning and Removing Grout Haze from a Quarry Tiled floor

The attached pictures are of a Quarry Tiled floor in a kitchen and family room of a cottage in Kemsing, Kent. The cottage was undergoing a full renovation and extension, and the quarry tiled floor was recently installed, however it was not sealed prior to grouting, and a grey grout haze was now sitting across the whole floor. Quarry tiles are highly porous and if not sealed before grouting the grout sitting on the tile soaks in leaving the colour of the grout as a haze over the tile.

Quarry Tile Floor Before

Cleaning Quarry Tiles

There had been a number of tradesmen working constantly on the premises so it was difficult to tell what was grout haze and what was builders mess so I the first job was to give the floor a good clean. For this I used a strong mixture of Tile Doctor Pro-Clean diluted with water in a 3:1 ratio. I also added a squirt of Tile Doctor NanoTech Ultra-Clean” which is an abrasive clean cleaner and processed to apply the solution to the floor. I left the solution to dwell on the floor for a short while and then scrubbed the floor using my weighted floor scrubbing machine fitted with a black 17inch scrubbing pad. The cleaning residue was removed using a wet vacuum and we could now see all the grout haze quite clearly.

Quarry Tile Floor Before

Removing Grout Haze from Quarry Tiles

To remove the grout haze one part Tile Doctor “Grout Clean-up” was mixed with three parts water and poured into a spray bottle; Grout Clean-up is a product specifically designed for removing grout haze. This was then sprayed onto the floor, covering an area of around 1m2 and spread so it covered the grout haze evenly. This was allowed to dwell on the tile for three to four minutes before I agitated the solution by hand with a pan scrubber and water. This was then vacuumed up before I took a scrubbing brush and clean water from another bucket and scrubbed the area, before again vacuuming up. This ensured that all the formula had been cleansed from the floor; this process was repeated across the whole floor, working on 1m2 at a time and then left to dry ready for sealing.

Quarry Tile Floor Before

Sealing Quarry Tiles

The floor was now ready for sealing; Quarry tile floors can accept two types of sealer, a topical sealer or an impregnated sealer. I usually recommend Tile Doctor “Seal & Go” for Quarry tiled floors which is a Topical sealer as it is easier to maintain. On this occasion however the customer wanted to wait until they had completed decorating and was happy to seal the floor themselves, so I gave them advice on what sealers to use and how best to use them and left them to it.

Quarry Tile Floor After Quarry Tile Floor After

 
 
Source: Grout Haze removal from Quarry Tiles in Kent