Replacing Tiles in a Period Quarry Tiled Floor Lancaster, Lancashire

The pictures below are taken from a property in Lancaster which had two areas of tiled flooring that needed work, one Quarry tiled and the other an original Victorian tiled hallway which was over 100 years old.

We often get called out to restore broken tiles, missing pieces and then do a clean and seal afterwards to make it all look as good as possible. Tile Doctor covers both areas and our aim is to restore a tiled floor to its best possible condition, ideally making it look new or at least as close to new as is feasible with an old floor.

Quarry Tiled Floor Lancaster Before Repair

Repairing a Quarry Tiled Floor in Lancaster

The focus of this article will be the renovation of the Quarry tiled floor which required a lot of tiling work due to cracked and missing tiling. This presents a problem as it can be difficult to find exact match replacements, especially when the floor has been down for some time. There are a few companies that specialise in reproduction Victorian tiles however Quarry tiles don’t have a dedicated store or website where we can get matching tiles. In this case the client had scoured the internet and hunted down replacements which came close to matching the original.

Quarry Tiled Floor Lancaster During Repair

The first step in repairing a tiled floor is to carefully remove any damaged tiles and, in this case, there were quite a few. The exposed area is the cleaned of old adhesive and grout and the subbase is made good where required. Next the replacement tiles are laid onto a base of new rapid set flexible floor adhesive, I prefer to use a flexible adhesive as it will allow for any further moment in the floor. Once the adhesive had set the tiles were grouted in and we then left floor to fully set overnight.

Deep Cleaning a Quarry Tiled Floor in Lancaster

I came back the next day with our cleaning equipment and products to get the floor clean which should help blend the new tile in with the original.

I started by applying a strong dilution of Tile Doctor Pro-Clean to the Quarry tiles and then scrubbed it in with a rotary floor machine fitted with a black scrubbing pad. Pro-Clean is a strong and effective alkaline cleaner which is safe to use on Tile and Stone and unlike acid wont damage the clay. The cleaning solution soon turned black with the dirt that had been released from the old Quarry Tiles, so I gave the floor a rinse with water and extracted the soil with a wet vacuum.

The last job was to give the tiles a light acid rinse using Tile Doctor Grout Clean-Up, this isn’t a strong acid like the brick acid you find in DIY stores so it’s safe to use on most surfaces if it isn’t left for too long. The Grout Clean-up removes any old grout and minerals such as efflorescent salts from the Quarry tiles and is then rinsed off with water and extracted with the wet vacuum. The other advantage of giving the floor an acid rinse is it counters the alkaline cleaning products used earlier effectively neutralising the pH level of the tiles. Lastly the acid slightly etches the clay tile ensuring a much stronger bond with the sealer.

Sealing a Quarry Tiled Floor in Lancaster

The Quarry tiled floor was then sealed with Tile Doctor Colour Grow which is a matt sealer that impregnates the pores of the clay enhancing colour in the process and effectively adding protection to the tile from within.

Quarry Tiled Floor Lancaster After Repair

The quarry tiled floor looked much cleaner and fresher following the work, the cracked tiles were gone, and our customer was pleased with transformation we had managed to achieve.

 

Source: Quarry Tile Repair and Restorative Cleaning Service in Lancaster, Lancashire

Removing Varnish from Quarry Tiles

We were asked to take a look at these Quarry Tiles at a house in the Lancashire town of Formby near Liverpool. The tiles had been sealed with varnish but a polyurethane sealer like Varnish which forms a thin coat on the surface of the tile is easily scratched as you can see in the photograph below:

Varnished Quarry Tiles Cleaning Formby Before

Cleaning Quarry Tiles

To resolve the problem we had to strip off the Varnish coating from the Quarry tile using Tile Doctor Remove and Go which is especially designed for the safe removal of coatings from tile and stone. The product is diluted and spread over the floor allowing it to soak into the tile for around fifteen minutes before being scrubbed into the tile using a rotary floor scrubbing machine fitted with a black pad. The soiled solution is then washed off with clean water and extracted from the floor using a wet vacuum. There were some stubborn areas and these were tackled by repeating the process but this time with the addition of a steamer.

A stiff brush was also used in the grout lines and when we were completely satisfied with the condition of the floor it was given an thorough rinse using cold water. The wet vacuum was used again to remove the water and get the floor as dry as possible.

Varnished Quarry Tiles Cleaning Formby After Cleaning

Sealing Quarry Tiles

The floor was left to dry overnight and we came back the next day to seal the floor using four coats of Tile Doctor Seal and Go which will protect it going forward and it also adds a nice shine to the tile.

Varnished Quarry Tiles Cleaning Formby After Sealing

 
 
Source: Residential and Commercial Tile Cleaning Services in Lancashire

Maintaining Old Quarry floor tiles

Customer had these Dennis Ruabon Quarry Tiles fitted over 20 years ago in the WC of his house in Low Bentham, various cleaning and sealing products have been used since however this left a build-up of contamination on the Tiles which was detrimental to their aesthetic appeal and also left a noticeable residue smell.

Black Quarry Tiles Before Black Quarry Tiles Before

Cleaning Quarry Tiles

To clean the Tiles and strip off previous sealing coatings we used Tile Doctor Pro-clean diluted 1 to 10 with warm water. This was left to dwell on the floor for a while before being worked into the tile using and black buffer pad fitted to a rotary buffing machine. The whole area was cleaned in this manner along with a stiff hand brush to get into the grout lines and a wet vacuum which was used to suck up the dirty residue before the floor was rinsed down with cold water. The wet vacuum was used again to remove the water, one tile was loose so this was re-fixed and the floor left to dry.

Sealing Quarry Tiles

Once the floor was fully dry we applied two coats of Tile Doctor Colour Grow which will protect it going forward and also helps to bring out the colour in the tile whilst maintaining a more natural appearance. There were some stubborn stains and discolouration on the tiles that could not be treated however I think you will agree it is much improved and you will have to take my word for this but it also smells better

Black Quarry Tiles After Black Quarry Tiles After

Before leaving we left the customer with a bottle of Tile Doctor Neutral cleaner, this product is recommended for sealed floors due to its very low PH formula; there are a number of acidic floor cleaning products available which should not be used with stone or sealed floors as the acid will eat into the seal or stone surface over time reducing its life.
 
 
Source: Cleaning and Sealing Dennis Ruabon Quarry tiles in Lancashire