Carpet Covered Quarry Floor Renovated in Stourport-on-Severn

I was contacted by a client from the Georgian canal town of Stourport-on-Severn regarding their Quarry tiled hallway floor. The client had moved into the property sometime in the past and unhappy with the appearance of the tiled floor decided to have it covered up with carpet. The carpet was now due for a change and rather than replace it she looked around to see if anyone could restore the original quarry tiles.

Having found Tile Doctor, I was asked to pay the property a visit and quote for the restoration. I arranged a convenient time and went over to survey the tiles which although dirty were in good physical condition. The carpet however had secured to the floor with a carpet gripped screwed through the grout and a strong carpet adhesive all of which would need rectifying as part of the restoration.

Quarry tiled hallway floor Stourport-on-Severn Before Restoration

After reviewing the whole floor and completing a few tests I was confident we could remove the old glue and restore the floor back to its original condition. My quote was accepted, and a date agreed to start the work.

If you have never been, I can recommend a visit to Stourport, close to Kidderminster and famous for its canal junction location it was once one of the principal distribution centres for goods to and from the rest of the West Midlands.

Cleaning a Quarry Tiled Hallway Floor

The first job was to remove the carpet, underlay and carpet grippers. I then applied a strong dilution of Tile Doctor Remove and Go to breakdown the adhesives and to remove any old sealers. It was left to soak into the Quarry tile and grout for about ten minutes before being worked into the floor with a scrubbing rotary machine fitted with a black pad. It wasn’t long before the solution went dark with all the dirt that had been released from the pores of the tiles and the slurry was removed with a wet and dry vacuum.

Quarry tiled hallway floor Stourport-on-Severn During Restoration

I then applied Tile Doctor Acid Gel to remove some cement residue and combat any potential efflorescence issues which are quite common in old floors like these that don’t have a damp-proof membrane installed. The floor was then rinsed down with water to remove any trace of cleaning products, then then left to dry off overnight. Before leaving I spent time filling in the holes left by the screws of the carpet rods with a dark coloured grout which was as close a match to the colour of the tile as possible.

Sealing a Quarry Tiled Hallway Floor

On my return the following day I checked the moisture readings on the floor using a damp meter and as the readings were good, I proceeded to seal the floor. For a sealer I had chosen to use the tried and tested Tile Doctor Seal and Go Extra. This sealer allows for moisture vapour transmission making it partially breathable and ideal for situations where no damp proof membrane has been installed and where there is risk of moisture being trapped under the floor. It also allows the colour of the tiles to shine through without leaving a shiny finish. I gave the floor five coats allowing ample drying time in-between coats.

Quarry tiled hallway floor Stourport-on-Severn After Restoration

As you can see from the pictures the floor looked great and my client was extremely happy with the result and so pleased, they had finally taken the old hallway carpet up. For aftercare I recommended Tile Doctor Neutral Tile Cleaner to keep the floor in the best condition and ensure maximum longevity for the new sealer.

Quarry tiled hallway floor Stourport-on-Severn After Restoration

 

Source: Professional Restoration of a Quarry Tiled Hallway in Worcestershire

Original Quarry Tiled Floor Restored in Birmingham

I was recently contacted by a home owner who had recently bought a property in Rednal which is a residential suburb on the south western edge of Birmingham near Bromsgrove. They were updating the flooring and discovered a quarry tiled floor under their living room carpet. The Quarry tiles were most likely original dating back 113 years and the owner was keen to have such an original feature restored.

Quarry Tiled Floor Before Restoration Rednal

The Quarry tiles were well worn in areas and it looked as though a previous owner had levelled the floor using a cement screed to try and fill in any worn areas. Unfortunately, this had left the tiles with a rough surface and were very dirty as the photos show.

Quarry Tiled Floor Before Restoration Rednal

Cleaning Original Quarry Tiles

My first task was to remove any loose dirt and debris with a wet dry vacuum. Once done I then applied a strong dilution of Tile Doctor Pro-Clean to give the tiles an initial clean to remove dirt from the tiles. The solution was left to soak into the tile for around ten minutes and then worked into the floor using a rotary machine fitted with a black scrubbing pad.

Quarry Tiled Floor During Restoration Rednal

This process highlighted the roughness of the tiles from the cement as the pad was being torn by it. I decided that the best way to remove the cement was to scrape it away aided with a steamer. This meant a few hours on my hands and knees scraping away which was hard work but needs must!

Quarry Tiled Floor During Restoration Rednal

When this was completed I used hand held diamond blocks to remove paint marks and adhesive from where the skirting board had been. I then cleaned the floor again with more Pro-Clean and a new black pad, I also cleaned the grout lines with a stiff grout brush. The floor was then thoroughly rinsed off with water to remove any dirt and solutions and this was then extracted using a wet vacuum.

With the floor now clean I could see there were signs of efflorescence markings on the floor which is where salts are carried up through the floor through evaporation. These old floors don’t have a damp proof membrane in place to prevent damp issues so to neutralise the salts I applied Tile Doctor Acid Gel to the floor. This was left in place for a short time before rinsing the floor again. The floor was then allowed to dry out for a couple of days.

Sealing Original Quarry Tiles

Upon my return I checked the floor for damp with a meter which gave satisfactory readings. The floor was then sealed with two coats of Tile Doctor Colour Grow which is an impregnating colour enhancing sealer that really brought out the red colour of the quarry tiles.

Quarry Tiled Floor After Restoration Rednal

One the sealer had dried the floor was then buffed off with a white pad to remove any excess. As you can see the floor was transformed. I left the customer with a bottle of neutral tile cleaner to help maintain the floor.”

Quarry Tiled Floor After Restoration Rednal

 
 
Source: Quarry Tile Cleaning and Restoration Service in Rednal, Birmingham

Restoring Quarry tiles hidden under Laminate

This Red and Black Quarry tiled floor was discovered underneath a laminate floor in the hallway of a house built in Cardiff around 1910. The customer was keen to restore it as an original feature and I was confident that despite the damaged tiles, cement and paint we would be able to do so.

Quarry Tiles Before Restoration in Cardiff

Cleaning a Quarry Tiled Floor

The area around the doorway was in the worst condition and unfortunately those tiles were beyond rescue and needed to be replaced which wasn’t a problem as with a bit of research you can usually find what you need.

The next step was to carefully scrape as much cement and old paint off the tile surface as possible by hand and remove the waste; I also tested the floor at this point for dampness at the doorways as its good to know if there are any damp problems that may require additional attention. I then applied undiluted Tile Doctor Remove and Go to the whole floor with a brush agitating as I went, it was left it on for about an hour to break down any old sealers and coatings before being rinsed off with clean water twice which was then hovered up with a wet vacuum.

The next stage was to remove the cement using Tile Doctor Grout Clean-Up which being an acid based products starts to work as soon as it’s applied to the tile, this was worked in using a small hand held scrubbing brush before being given a good rinse down with clean water.

The last step of the cleaning process was to steam clean the tiles to open up the pores and ensure that no trace of cleaning agents was left behind that could upset the sealer.

Quarry Tiles After Restoration in Cardiff

Sealing a Quarry Floor Sealing

The floor was left to dry for two days before and I came back the next day to seal it. Before sealing however I wanted to be use it had dried out sufficiently so I tested it again use a Stanley hand held meter, the previous reading I took proved to be a useful benchmark. Sealing was done using two coats of Tile Doctor Seal and Go which really brought the floor back to life and lifted the lovely colours in the tile. Needless to say the customer was delighted with the restoration of the floor.
 
 
Source: Residential and Commercial Tiled Floor Restoration in South Wales